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Print & Apply
 

Identification & Bar Coding Solutions  

Applying labels and barcodes on products when done manually can get pretty tedious and irksome. Intercode, however, has automated the entire process and hence simplified it for your convenievce.

"Print apply" labelers print and apply self-adhesive labels automatically, in just one operation. Thanks to the digital printing process, graphics on labels can be changed in a few moments and without any further costs, eliminating surplus packaging and pre-printed labels.

Why Print Apply?

  • Printing and application in just one automatic high speed operation
  • Immediate variation of label graphics with no added cost and elimination of package stocks and pre-printed labels
  • Real time management of variable data correlated to each specific packaging
  • Ideal colour contrast, for a perfect reading of barcodes; no compliments and maximum productivity conditions

Air-blow application for maximum flexibility

The “Arca” P183 VALUR is equipped with dry air pneumatic groups (non-lubricated).

Air blow labelling has the following important advantages:

  • Application of the last label printed, allowing for total variability in graphics (even when each label is different)
  • ‘Real time' printing, with variable data definition after the product's detection
  • Safe labelling even on fragile products or of varying height
  • Positioning even perpendicular with respect to the production line, resulting in less space taken up on the line

Medium size labels (100 x 100 mm.) and printing speed 20 mm/sec, allow up to 115 application/min.

Features of the “Arca” P183 VALUE

  • Onboard control electronics integrated with the machine frame
  • Reel holder Ø 280

High frequency wipe on application

“Wipe on” labelling has a number of important advantages:

  • The print engine can make the most of its maximum performance capabilities: it is not conditioned by pneumatic cylinder's ‘star/stop' and a ‘labels loop' allows for continuous printing, without stopping during labelling operations or product waiting. Wipe on application allows maximum dispensing speed.
  • Ideal even for wrap-around or around the corner labelling.
  • Also allows for the application of very small labels (from 13 to 20 mm.) or very big ones.
  • Superlative labelling precision (+/- 0.5 mm. on peeler)

Featues of the “arca” P147 ENERGY

  • Panel and control electronics integrated in the print and apply labeller module
  • Reel holder Ø 280
  • Dispensing speed (max translation speed of the product) up to 30m/min.
  • Up to 3 dispensed labels/sec, in the short period, with medium size labels (100 x 100 mm.)
  • Fixed available labels tail, 563 mm length

The “Arca” P147 Energy uses the patented drive unit from the Arca series 200 labellers, equipped with a stepper motor (no maintenance); in addition, they incorporate the ‘DUAL SPRING’ device (guaranteeing absolute uniformity in pressure between rollers) and ‘SAFE OPENING SYSTEM’ (for opening and operation in total safety).

Printing quality  

Among the various digital printing systems guaranteeing indispensable logistic flexibility, the thermo transfer technology stands out for its high printing quality. Its colour covering and printing resolution guarantee the legibility of bar codes, ensuring results that are superior to the latest generation of ink jet technology even for small sized codes.

Thanks to a wide range of ribbons, the right pigment can be selected for each printing need. Compatible with the label material; specific projects are developed to totally satisfy all requirements for legibility and indelibility.

The use of labels allows for the best “contrast” conditions for the reading of bar codes, regardless of the package colour. Ideal for cartons, pallets and bundles.

 

Excellence in thermal transfer  

All Arca print apply labellers are fitted with print engines from Sato, who are global leaders in thermal transfer technology. No ‘do-it-yourself', no improvisation is required; these are the best industrial devices, produced in millions, standardized and continuously upgraded, serviced and guaranteed the world over.

Contrary to desktop printers, print engines are designed to work in industrial environments and guarantee operational continuity 24 hours a day.

 
 

Thermal transfer

print module

Maximum

resolution and

print speed

Maximum

width of liner

Minimum label

dimensions*

Maximum

print area*

Communication

interfaces

SATO M8485Se

8 dpm. (203 dpi)

305 mm/sec.
(12”/sec.)

134 mm.

min. 25 x 15 mm.

128 x 1249 mm.

(8 dpm.)

A communication port usable for the installation of one of the following optional interfaces: bidirectional parallel ECP (Enhanced Control Parallel) or serial RS232 configurable serial such as RS422 or RS485, or Lan Ethernet, Lan Wireless, or USB.

SATO LT408

8 dpm. (203 dpi)

150 mm/sec.

(6”/sec.)

114 mm.

min. 13 x 15 mm.

104 x 1249 mm.

(8 dpm.)

*Minimum and maximum label dimensions must also be checked with specifications for the print apply model applicator/peeler installed.

 

IL PA 150 with SATO PRINTERS CL Series Machine Configuration:

The Print Apply IL PA 150 can be integrated to existing conveyor systems to label the top & sides of cartons. Interlabels also provide applicators for corner labelling.

The system comes with:

  • SATO Printer CL Series
  • SATO label gallery software
  • A support column for the machine
  • Applicator unit attached to the printer
 

Wipe-on type:

      • Print Engine can make the most of its maximum performance capabilities. It allows for maximum dispensing speed.
      • Ideal for continuous batch production.
      • Allows for application of a range of label sizes.
      • Very high labeling precision (+/- 1mm).
      • Ideal for wrap around & corner labeling.
    • Pneumatic tamp type:
      • Air blow type application with dry air pneumatic groups
      • Application of last label printed thereby allowing for total variability in graphics
      • Real time printing with variable data definition after the product's detection

Specifications of the Printer:

 

Printing Speed

50-200 mm/s (2” - 8”/s)

Printing Resolution

up to 305 dpi

Processor

32 bit RISC/ 118 MHz

Max. Print Area

up to W 165 mm. & L 833 mm.

 

Specifications of the Labeler:

Max. Labeling speeds:

  • Wipe on applicator: up to 90 labels/min
  • Pneumatic Tamp applicator: up to 22 labels/min

(Note: Labeling speed depends upon label size.)

Max. diameter of Label roll: 200 mm.  

Optional:

Interlabels provide solutions with the Print & Apply IL PA 150 integrated with conveyors.

Conveyors are designed to suit the product and can run at speeds of 15 mtrs/min.

 
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